The following is some information about the common rotor pump filling machines for edible vinegar:
Principle and Characteristics
Principle: The rotor pump filling machine uses the rotor pump as the core component. It realizes the transportation and filling of edible vinegar through the rotation of the rotor. The sealed chambers formed between the rotor and the pump casing continuously suck in and discharge the edible vinegar under the rotation of the rotor, thus achieving the purpose of quantitative filling.
Characteristics:
High-precision Filling: It can accurately control the filling volume with a relatively small error range, ensuring the stability of product quality.
Adaptability to High-viscosity Liquids: For liquids with a certain viscosity like edible vinegar, the working principle of the rotor pump enables it to handle them better, ensuring the smooth progress of the filling process without easily getting clogged or leaking.
Good Hygienic Performance: It is usually made of food-grade materials, such as 304 or 316 stainless steel, which is easy to clean and disinfect, meets the food hygiene standards, and can effectively prevent the contamination of edible vinegar.
High Stability: It has a relatively simple structure, operates reliably, has a low maintenance cost, and can work stably for a long time, reducing the impact of equipment failures on production.
Main Technical Parameters
Filling Speed: The filling speeds of rotor pump filling machines for edible vinegar of different models and specifications vary. Generally speaking, small rotor pump filling machines can fill dozens to hundreds of bottles per hour, while large fully automatic production line type filling machines can fill thousands of bottles or even more per hour. For example, the filling speed of the 1-liter gravity-flow rotor pump conveyor for edible vinegar of Shanghai Kesu Automation Equipment Co., Ltd. is 120 - 200 kg/minute.
Filling Accuracy: It usually can achieve a relatively high filling accuracy, with the error controllable within about ±0.5% - ±1%, ensuring that the filling volume of each bottle of edible vinegar meets the standard requirements.
Applicable Container Specifications: It can adapt to various specifications of containers, such as common glass bottles, plastic bottles, etc. By replacing different filling heads or adjusting the equipment parameters, it can meet the filling requirements of containers with different capacities and shapes.
Power and Voltage: The power is generally between several kilowatts and more than ten kilowatts, and the voltage is mostly 380V or 220V. The specific parameters depend on the model and production capacity of the equipment.
Application Cases
Condiment Production Enterprises: Large condiment production enterprises usually choose fully automatic rotor pump filling machines for edible vinegar to produce various types of edible vinegar on a large scale, such as mature vinegar, white vinegar, rice vinegar, etc. These enterprises have high requirements for production efficiency and product quality, and the rotor pump filling machine can meet their continuous and stable production needs, ensuring the consistency and standardization of products.
Food Processing Factories: Some food processing factories need to use edible vinegar as an ingredient or raw material in the production and processing process, and they will also be equipped with corresponding rotor pump filling machines. For example, on the production lines of pickled foods, sauce making, etc., accurately filling edible vinegar is crucial for the taste and quality of the products.
Small Vinegar Factories or Workshops: Due to the relatively low production volume, small vinegar factories or workshops may choose small semi-automatic or fully automatic rotor pump filling machines. These devices are easy to operate, occupy a small area, have a relatively low price, can meet their production scale and budget requirements, and can also ensure the filling quality of the products.
Market Prices
Small Semi-automatic Filling Machines: The prices generally range from several thousand yuan to ten to twenty thousand yuan. These filling machines are suitable for small enterprises or users with low production volume requirements. Although the degree of automation is relatively low, they can meet the basic filling needs and have a high cost-performance ratio.
Medium Fully Automatic Filling Machines: The prices are usually around thirty thousand yuan to one hundred thousand yuan. These filling machines have high production efficiency and good stability, can adapt to various specifications of containers and different viscosities of edible vinegar, and are suitable for medium-sized production enterprises.
Large Production Line Type Filling Machines: The prices are relatively high, generally more than one hundred thousand yuan or even several hundred thousand yuan. These filling machines are usually designed for large production enterprises, have a high degree of automation and intelligence, can realize the fully automated production of a series of processes such as bottle conveying, filling, sealing, and labeling, greatly improving the production efficiency and product quality, but the equipment investment cost is also relatively high.
