The rotor pump putty paste filling machine is a device specifically used for filling putty paste. The following is its related introduction:
Working Principle
The rotor pump putty paste filling machine realizes the transportation and filling of materials through the rotation of the rotor. The rotor rotates continuously within the pump body, causing the putty paste to be sucked in from the inlet port. Then, driven by the rotor, it is transported along the flow path of the pump body to the filling nozzle and finally injected into the packaging container from the filling nozzle.
Features
Strong Adaptability to High-Viscosity Materials: The working principle of the rotor pump enables it to have good adaptability to high-viscosity putty paste, allowing it to smoothly transport and fill the putty paste without easily getting clogged or experiencing poor flow.
High Filling Accuracy: Generally equipped with precise metering devices and control systems, it can accurately control the filling volume, ensuring that the weight or volume of the putty paste filled each time meets the set requirements, reducing material waste and product quality problems.
Good Stability: With a relatively simple structure and a high precision of fit between the rotor and the pump body, it can maintain a stable working state during operation, reducing the probability of malfunctions and improving production efficiency.
Convenient for Cleaning and Maintenance: The parts in contact with the materials are usually made of materials that are easy to clean, such as stainless steel. Moreover, the structural design of the equipment is convenient for disassembly and cleaning, which can effectively prevent material residue and bacteria growth, ensuring product quality and the service life of the equipment.
High Adjustability: Parameters such as filling speed and filling volume can be flexibly adjusted according to actual production requirements, suitable for the production of putty paste products with different specifications and packaging requirements.
Application Range
It is widely used in industries such as building materials, chemical engineering, and coatings for filling various types of putty paste, such as wall putty paste, wood putty paste, etc. It can also be used for filling other similar high-viscosity paste materials.
Common Malfunctions and Solutions
Inaccurate Filling Volume:
Reasons: It may be due to malfunctions of the metering device, unstable transportation volume caused by rotor wear, incorrect parameter settings of the control system, etc.
Solutions: Check whether the metering device is working normally. If it is damaged, replace it in a timely manner. Regularly check the wear condition of the rotor and replace the rotor if necessary. Recalibrate and adjust the parameters of the control system to ensure the accuracy of the filling volume.
No Discharge or Poor Discharge:
Reasons: The inlet port is clogged, the rotor pump rotates in the reverse direction, the viscosity of the material is too high exceeding the processing capacity of the equipment, the seal of the pump body is not tight, etc.
Solutions: Clean the clogging substances at the inlet port to ensure that the material can enter the pump body smoothly. Check whether the wiring of the motor is correct and adjust the rotation direction of the rotor pump. For materials with high viscosity, they can be appropriately heated or diluted to reduce their viscosity. Check the seals of the pump body. If they are damaged, replace them in a timely manner to ensure the tightness of the pump body.
Excessive Equipment Noise:
Reasons: The gap between the rotor and the pump body is either too large or too small, the bearings are worn, the motor malfunctions, etc.
Solutions: Adjust the gap between the rotor and the pump body to meet the requirements of the equipment. Replace the worn bearings. Check whether the motor is running normally. If there is a problem, repair or replace the motor in a timely manner.
Material Leakage:
Reasons: The pipeline connections are not tight, the seals are aged or damaged, the seal of the filling nozzle is not good, etc.
Solutions: Check the pipeline connection parts, tighten the loose joints or replace the damaged pipelines. Regularly replace the aged seals. Adjust or replace the seals of the filling nozzle to ensure a good seal between the filling nozzle and the packaging container.
